INNOVATIVE PRODUCTION PROCESSES HELP CONSUMER GOODS COMPANIES TO BECOME MARKET LEADERS
The success of personal care products industry lies on producing multi-variant SKU’s to meet diversity in market such as gender, region and age. The priorities of this industry are: lower product life-cycle, faster time to market and meeting the regulatory standards.
Our IT-enabled Automated Control solutions can help companies in this industry to have an energy efficient process, meet high volume multi-variant production, and the flexibility to scale up and accommodate shorter change over in their production lines.
These solutions help the consumers to get the best quality products that are produced in a safe and clean environment, through which the companies can sustain their market leadership while meeting regulatory standards.
Industry Expertise
- Machinery and process automation by incorporating control elements for sequencing with safety sensing devices.
- Retrofitment of legacy controllers and DCS for improved efficiency.
- Improving performance of discrete standalone machines, process equipment and process skids.
- Integrated Upstream System
- Raw material storing and retrieving – powder, liquid and solid materials
- Weighing and dispensing
- Mixing and blending
- Material dosage system
- Recipe management system
- Heating and cooking control sequencing
- Downstream machinery controls
- Packaging line
- Filling
- Sealing
- Material handling
- Batch code printing and verification
- Storage and retrieval of Finished Goods (FG)
- Batching and weighing as per flexible recipe management system
- Material handling system for all types of materials
- CIP/SIP controls
- Integrated Upstream System
- Process automation by incorporating control elements for sequencing with field instrumentation.
- Utility equipment controls:
- Boiler controls
- Air compressors controls
- Refrigeration compressors controls
- Substation monitoring
- DG controls
- Load shedding
- HVAC controls
- Water treatment plants (ETP, DM, RO)
- Integrated utility management system
- User friendly engineered HMI/SCADA system on top of the integrated processes and machineries.
- Specific Applications:
- WFI skids
- HVAC clean room controls (BMS)
- Process Batch with Electronic Batch reports
- Track and trace – traceability solutions
- Distillation columns
- Solvent recovery systems
- Plant asset management system with disaster recovery.
- Plant Efficiency Monitoring systems.
- Plant wide process critical data management system.
- Environmental controls:
- Air quality monitoring and reporting
- Water quality monitoring and reporting
Our Esteemed Clients
